Manufacturing capabilities

Patternmaking & tooling

Patternmaking has been part of Danko Arlington since our founding in 1920. The craft now brings together traditional skills, CAD, CNC and additive manufacturing.

Patterns, tooling and manufactured parts at Danko Arlington
Danko ArlingtonAmerican craft · Modern capability

A connected process

01

Understand

Review the casting geometry and tooling requirements.

02

Make

Combine traditional patternmaking with digital methods.

03

Maintain

Catalog, store and maintain customer patterns.

A craft carried forward

Our patternmakers combine skills passed down through apprenticeships with digital tools. Patterns and core boxes can be manufactured using FDM thermoplastics, including ABS and polycarbonate.

Tooling that stays connected to production

Customer patterns are stored in clean, dry warehouse space with computer-cataloged locations for retrieval. Existing tooling and worn patterns can also be measured to support new digital models.

Technical overview

Discuss part geometry, material and inspection requirements with our team.
ToolingPatterns, core sticks and core boxes
MethodsTraditional patternmaking, CAD/CAM and FDM printing
Printed tooling materialsABS and polycarbonate
Model developmentCAD models from drawings, existing parts or worn patterns
StorageCataloged customer-pattern storage

Equipment capacities describe the published system configuration; usable part size and achievable tolerance depend on the component and process.

Patternmaking at Danko Arlington
Pattern tooling from the company gallery
A pattern and its manufactured part

Let’s make your
next component.

Discuss your project
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