Manufacturing capabilities

Rapid prototyping

Move from a digital design to a physical component with printed tooling, sand molds and prototypes. Evaluate geometry and manufacturing choices before committing to production.

A detailed prototype component from the Danko Arlington gallery
Danko ArlingtonAmerican craft · Modern capability

A connected process

01

Explore

Choose the material and prototype route.

02

Produce

Print a model, tooling, or sand mold and core.

03

Refine

Evaluate geometry and develop the next iteration.

Choose the right prototype route

FDM supports physical models, fixtures, patterns and core boxes. Printed sand molds and cores offer another route to prototype castings directly from digital geometry.

From iteration to manufacture

Engineering, printing, casting and machining can be combined to develop a finished prototype. Schedule, material and inspection requirements are established for each project.

Technical overview

Discuss part geometry, material and inspection requirements with our team.
RoutesFDM thermoplastic prototypes, printed tooling and printed-sand casting
Supported files.sldprt, .igs, .stp and .stl
FDM build space36 × 24 × 36 inches
Sand build space1000 × 600 × 500 mm
Follow-on workCasting, heat treatment, CNC machining and inspection

Equipment capacities describe the published system configuration; usable part size and achievable tolerance depend on the component and process.

Prototype casting and fixture
From the rapid-prototyping gallery
Prototype development at Danko Arlington

Let’s make your
next component.

Discuss your project
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